Upgrading from an old chart plotter… How do I patch holes in the binnacle cover?
Posted by WaterChicken007@reddit | sailing | View on Reddit | 22 comments
The old chart plotter on my 2004 era sailboat is portrait and most new chart plotters are landscape. Making holes bigger is self explanatory, but the existing hole is 1” too tall for the new one (Garmin GPSMap 943xsv is what I am thinking of). The rest of the surface area is covered in other equipment which makes this more difficult.
Got any suggestions on how to handle this issue?
I had thought of potentially getting some starboard and making a whole new surface that has a new layout. Sealing that properly seems difficult, but not impossible. I would welcome any suggestions there as well.
The good news is that the old Raymarine seatalk 1 (not NG) has already had converters installed to establish a NEMA 2k backbone to power the autopilot. So that is one less thing to worry about. I would also be replacing the radar since the old one won’t be compatible with anything modern.
bill9896@reddit
I will usually use a piece of 1/4" thick starboard. If you have decent woodworking skills you can make it look like a factory faceplate and fit whatever new things you want in it.
WaterChicken007@reddit (OP)
I am a poor woodworker, but I know enough to get the job done. I actually think it will turn out really nice if I can rearrange it with all of the pieces. It was made one piece at a time and isn’t perfect. Now is the time to fix that.
TheVoiceOfEurope@reddit
Cut out a template on a piece of cardboard, go to your nearest carpenter. Done.
Land_of_smiles@reddit
You need a ruler, a square, a jigsaw (a router if you want to be fancy and bevel the edges) and a drill. Easy peasy.
sfjoellen@reddit
I watched someone on youtube patch their instrument area with a plastic cutting board. sounds dumb but it came out nice and was cheap.
frak357@reddit
I have seen some people cut out a sheet of carbon fiber or fiberglass and screw it onto the top of the old station. Then rearrange the layout and cut the new holes into the new top.
LegitMeatPuppet@reddit
Yes, this. Plus the fact you can get carbon fiber matt in white.
Veggji@reddit
I’m in the same process myself right now, and have done what is mentioned before. Backplate and fill with fiberglass. Be aware that the Gpsmap 943 is recommended to have 25-30cm clearance to your compass to not interfere. With some considerations, though I’m not an expert
Land_of_smiles@reddit
Get some plastiwood and make a mounting plate for the new gear that covers all the old holes. Screw it in and silicone around it.
Firm-Traffic-5797@reddit
You can use a bezel like this. Before:
Firm-Traffic-5797@reddit
After:
WaterChicken007@reddit (OP)
This is basically what I was thinking. What material did you use and how did you seal it up?
futurebigconcept@reddit
I did the same with StarBoard.
WaterChicken007@reddit (OP)
Awesome. Thanks!
Quint87@reddit
I would use 4200 sealant/sikaflex. 5200 will be a permanent seal.
Darth_Bruise@reddit
Can’t remember the name of these displays but they aren’t cheap. How are you liking it? I have a spot where I could put one, but at the same time a 7/9” Axiom+ full up chartplotter was cheaper when I checked.
Least-Physics-4880@reddit
Sand it all down, place backer board underneath and fiberglass the whole thing and start fresh. Or Take everything out, make a template and have a top plate cut out of starboard or carbon fiber and start fresh.
cymen@reddit
Do you know anyone with a 3D printer? Just use filament good for UV and heat (ie ASA).
Competitive-Army2872@reddit
I reglassed mine. Then cut holes for the new instruments.
mikeboatman@reddit
Starboard adapter plate and 3m 4000 (uv resistant version of 4200)
Secret-Temperature71@reddit
I used a piece of about 1/8" plastic to make a cover plate and mounted thr new smaller cutout in the plastic.
HTDutchy_NL@reddit
If you just want to make it fit you can best make a plate that covers the entire existing hole and mount the new plotter on that.
Nicest method is cutting out the entire existing dash and covering it with an entirely new dashboard plate.
The best materials are probably HPDE or PMMA.